swivel jet cleaner 260°
Aqua-Cleanjet 260°

Sample specification for planners and specifiers. Ready to be adopted into your bill of quantities.

AquaClean Jet 260° – Swivel Jet

Proof of delivery:
SGS Aqua Technologies GmbH
Burmeckestraße 4–6, D-59955 Winterberg
Tel.: +49 2983 974268-0
Fax: +49 2983 974268-68

Requirements and characteristics of the cleaning system

• Complete and permanent flooding of the entire construction, including the drive and aggregates, even during operation
• Operation with static water-air jet mixture in continuous and intermittent way of working
• The machine can also be used for intensive cleaning when the bottom of the retention tank runs out of water
• Power connection of drive and unit via 3-phase alternating current
• Turning drive with corrosion protection for installation in a heavily polluted atmosphere
• Submersible pump with vortex impeller
• Injector mixing chamber suitable for the exchange and use of different nozzles
• Ventilation device with intake manifold and air pipe
• Injector construction in standardized system design
• Complete machine incl. pipe elbow and swivel pipe
• Can be dismantled into individual parts via screw connections for assembly, inspection and maintenance purposes
• Swivel joint with connection via standard flange connection
• Bearing of the drive shaft in maintenance-free bearing bushes

1. Machinery

• 1.1 Pump unit
  Single-stage block unit in stationary installation for pumping untreated domestic waste water, with 20 m electrical connection cable, incl. thermal motor protection for hazardous areas as temperature controller and limiter. The pump set is designed for continuous operation (S1) in order to operate also when the jet pipe and the motor housing are not submerged. The pump is installed separated from the injector in the pump sump. The calculation must include the pressure pipe between the pump and the jet.
  Execution: submersible pump · Manufacturer: ____________
  Connection: standard flange · Operating mode submerged: S1 · Operating mode surfaced: S1
  Start type: star delta · Power: ______ kW
• 1.2 Complete jet with pipe elbow
  In a standardized system design, with replaceable nozzle.
  Inlet: DN 150 · Outlet: DN 125 · Air intake pipe: DN 65 (height above water level)
• 1.3 Pipe swivel joint
  Torsion-resistant with two ball tracks and flanged head, connection via standard flange connection according to DIN 2632, suitable for abrasive media, with seal protection, hermetically sealed.
• 1.4 Slewing drive
  Swivel drive combination, designed for continuous operation, with self-locking worm gear and 15 m electrical connecting cable, incl. self-regulating anti-condensation heater in switch compartment and thermal motor protection for hazardous areas with thermal condition monitoring. Free cable connection via clamps directly on the slewing drive as easily accessible customer connection.
  E-drive: Auma Norm · Swivel range: 260°
  Torque: max. 4,000 Nm · Torque limitation: automatic, adjustable
  Degree of protection: IP68 · Valve connection: ISO 5211, F16 · Manual operation: via hand wheel
  Position signal: isolated, 4–20 mA · Switching frequency: max. 1,200/h
  Position transmitter: electrically via sensor · End position adjustment: manually
• 1.5 Mounting set
  Welded sheet steel construction with mounting plate for mounting with push-through anchors on the statically adequately dimensioned pool floor, incl. adaptation to the local slope conditions. Dimensions and material thicknesses according to static and dynamic requirements.
  Dimensions H/W/D: 1,500/500/890 mm
• 1.6 Revision protection hood
  Manually detachable hood to avoid deposits on the drive and sensors. Executed as water pressure-tight, buoyancy-proof, open at the bottom, one-piece hood.
  Dimensions H/W/D: ca. 900/1,100/1,100 mm

2. Automation

• 2.1 Sensor set
  For monitoring the machine including additional temperature monitoring, provision only. The required cable work for sensors and control or regulation and the electrical connection take place on site.
• 2.2 Process software
  Creation, documentation and provision of a software module for establishing conformity for the AquaJet cleaning system according to the Machinery Directive, as process software for the swivel jets, taking into account the technical machine data. The software module is implemented on site in the overall control regime of the retention basin according to the requirements of the client. Any required coordination effort between the service sections of different trades is to be included.

Functions and displays to consider in the programming

• Tank cleaning: MANUAL OPERATION / OFF / AUTOMATIC
• Tank cleaning: MALFUNCTION
• Pan right button, pan left button, pan STOP
• Acknowledge, check lamps
• Display operation, malfunction, maintenance, measured value failure

Software functions

• Obtaining an object- and state-oriented and energy-saving cleaning regime
• Continuous function and performance monitoring
• Motor control of the drives and aggregates
• Temperature-controlled operation
• Parameterizable emergency behavior
• Demand-oriented post-cleaning with sufficient water supply
• Machine status control, including evaluation of performance data
• Display of fault, warning, plausibility and maintenance messages as well as derived measured variables such as performance data, temperature detection and monitoring, runtime monitoring, idle power shutdown
• Evaluation and processing
• Leakage monitoring of the revision protection hood
• Prepared for the exchange of process data

3. Design data

• Tank width / length: ca. ______ / ______ m
• Floor height: ______ masl
• Max. water level: ______ masl
• Ex zone: Zone 1

4. Materials

Materials for plant engineering are fundamentally to be used suitable for the specified medium and the application. All components that come into contact with the medium are, if not otherwise specified, corrosion resistant or provided with corrosion protection.

• Pump housing parts: GG-25
• Impeller: GG-25
• Injector set: Stainless steel, AISI 316L
• Mounting set: Stainless steel, AISI 316L
• Pipe swivel: Stainless steel, AISI 316L
• Bearing bushes: Stainless steel, AISI 316L
• Protection hood: Stainless steel, AISI 316L
• Construction parts: Stainless steel, AISI 316L
• Pipes: Stainless steel, AISI 316L
• Manufacturer: „SGS Aqua“ · Type: „AquaClean Jet-260°“

Item

Sample specification text SGS Aqua Technologies GmbH · Version 22.01.2023 · All information without guarantee.